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    4. Crumb Rubber Mats Manufacturing

    Markets

    Markets Menu  

    Aerospace

    • Aircraft Composites Moulding
    • Convoluted Tubing
    • Multilayer Insulation Blankets

    Automotive

    • Compression Moulding for composite manufacturing
    • Low Friction actuator lining
    • Rubber extrusion and curing
    • Thermal Lamination for composite manufacturing

    Chemical Processing

    • Floating roof seals in storage tanks

    Electronics

    • FPCB Manufacturing
    • Printer components

    Energy

    • Fuel Cells & Membranes
    • Multilayer expansion joints & ducting
    • Photovoltaic cells production & module lamination
    • Production Catalytic layers (Decal process)

    Floors, Doors & Windows

    • Carpet Yarns Heat Setting
    • Crumb Rubber mats manufacturing
    • Luxury Vinyl Tile (LVT) manufacturing
    • Padded & Cushion Backed Flooring manufacturing
    • PVC Welding release
    • Walk-Off Mats Manufacturing

    Food

    • Contact grilling
    • Grill release sheets
    • Steam Cooking
    • Tortilla & Flatbread production
    • Vacuum drying & lyophilisation
    • Vertical & horizontal bread toasting

    Polymer Processing & Packaging

    • Foam production & curing
    • Heat Sealing Packaging
    • Heat Shrink Packaging

    Contact Us

    Crumb Rubber Mats Manufacturing

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    Product Information

    CHEMFAB® Release Solutions for Compression Moulding

    From playgrounds to sports fields, to outside the home or workplace, crumb rubber from recycled tires is being used in new and innovative ways.

    Weatherproof and durable, crumb rubber mats are an increasingly popular choice as exterior high-wear mats. High manufacturing volumes, in turn, require continuous manufacturing processes and flexibility in handling chemical additives with a mix of rubber and TPU.

    Used as processing aids, CHEMFAB non-stick ptfe coated belts and sheets are designed to withstand the high temperatures and pressures associated with press forming processes, while conveying the product and protecting the machinery.

    Clean release means uninterrupted and consistent production with zero unplanned downtime – and your product, with or without the carpet top, delivered flawlessly, and to schedule.

    Exterior door mat manufactured with CHEMFAB high temperature oven belts
    CHEMFAB Belts & Sheets for Crumb Rubber Mats (EU, APAC) Brochure
    CHEMFAB Belts & Sheets for Crumb Rubber Mats (Americas) Brochure
    Flooring, Walk Off Mats Success Story

    Features / Outcomes

    Features

    Flexible & thermally weldable
    Mechanically stable under pressure
    Thermally stable up to 260°C/500°F
    Resistant to molten thermoplastics
    Controlled textured options
    Excellent heat transfer
    Non-stick surface
    Guidable edges
    Design options for all types of machines

    Outcomes

    Optimal release
    Less material waste
    Higher quality finishes
    Improved productivity
    Improved cost effectiveness
    No cross contamination
    Defect-free product
    Consistent production processes
    Process Information

    CHEMFAB® Release Solutions for Compression Moulding

    CHEMAB ptfe coated belts and sheets work as release solutions for compression moulding in crumb rubber mat manufacturing
    Zoom Diagram

     

    Manufacturing crumb rubber matting is a challenging process that starts with the metering of a recycled crumb rubber and thermoplastic polyurethane mix.

    Used to convey the mixture through the oven, CHEMFAB® PTFE belts act as a release surface for all the processing stages and well as the transportation of this heavy load. The non-stick and smooth surface guarantees that neither the raw crumb rubber, nor the TPU or molten metered mix can attach to it. 

    As the metered mixture is conveyed into the heated hydraulic press, it will be subjected to temperatures of up to 200°C / 390°F  as it is indexed under pressure. Thanks to their heat transfer properties and mechanical stability, our PTFE-coated belts and press liners aid the application of even pressure and temperature, while their strength and dimensional stability prevents ridging, puckering and creasing. This results in production of a consistently excellent mat.   

    Products of Choice

    CHEMFAB® Products of Choice

    Product Reference Typical Property Description

    CF4430 
    (EU & APAC)

    Lightly textured

    Standard heavy belting for basic requirements 

    CF7330 
    (EU & APAC)

    Heavily textured

    Standard heavy belting for basic requirements 

    CF4430 X
    (EU & APAC)

    Lightly textured

    Premium belting for superior release and extended durability 

    CF3460
    (EU & APAC)

    Lightly textured

    Premium belting for superior release and extended durability 

    CF7330 AS
    (EU & APAC)

    Heavily textured

    Heavy belting product for processes with anti-static requirements

    CF313 X
    (Americas)

    26 mil

    Heavy belting product for processes with release and texture requirements

    CF1544
    (Americas)

    26 mil

    Heavy belting product for processes with texture and release requirements

    CF313 XK
    (Americas)

    30 mil

    Heavy belting product for processes with texture, flexibility and release requirements

    CF313 XK HW
    (Americas)

    32 mil

    Heavy belting product for processes with texture, flexibility and release requirements

    Also Used as a Solution for:

    Luxury Vinyl Tile (LVT) Manufacturing
    Padded & Cushion Backed Flooring Manufacturing
    Walk-Off Mats Manufacturing
    Carpet Yarns Heat Setting

    What Can be Made Using CHEMFAB® Products?

    • Exterior door mats 
    • High wear mats
    • Welcome mats
    Welcome mat manufactured with CHEMFAB ptfe coated nonstick easy release conveyor belts
    Rolls of crumb rubber manufactured using CHEMFAB ptfe coated non-stick release belt and release sheets
    Crumb High wear mats manufactured with CHEMFAB ptfe coated fiberglass process belts
    High wear mat manufactured with Chemfab industrial process belt
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    About Saint-Gobain

    Saint-Gobain  designs, manufactures and distributes materials and solutions which are key ingredients in the wellbeing of each of us and the future of all. They can be found everywhere in our living places and our daily life: in buildings, transportation, infrastructure and in so many industrial applications.
     
     

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