Thermal Lamination for Composite Manufacturing

Submarket tabs

Product Information

CHEMFAB® Release Solutions for Thermal Lamination

Thermal lamination is a highly versatile process used to produce a wide range of lightweight interior car components. The high volume production of organo sheets and décor material manufactured in the process requires flexibility in handling different types of substrates and makes CHEMFAB processing aids a key contributor for seamless lamination operations.

Used as release sheets and conveyor belts, these PTFE coated fabrics have excellent temperature and abrasion resistance. Compatible with nearly all types of substrates and adhesives used, CHEMFAB release solutions maximise the output and machine productivity. Where often the biggest challenge is preventing line stoppages and machine downtime for cleaning off the residue from molten resins, they ensure that the process flow is uninterrupted. The risk of defects and yield losses is minimized as a result.

Automotive Component Parts for Composite Manufacturing

CHEMFAB Thermal Lamination (EU, APAC) Brochure

Features / Outcomes

Features

Flexible and thermally weldable

Excellent non-stick ptfe surface

Mechanically stable under pressure

Thermally stable up to 500°F/260°C

Resistant to molten thermoplastics

Excellent heat transfer

Design options for all types of machines

Consistent mechanical wear

Eliminates the need for using release agents or silicone sprays

Guidable edges

Outcomes

Optimal release

Less material waste

Improved cost effectiveness

Higher quality finishes

Risk of unplanned maintenance minimized

Consistent production processes

Improved productivity

No cross contamination

Defect-free product

Process Information

Release Solutions for Thermal Lamination

Zoom Diagram

During the thermal lamination process, different products, such as substrates, décor materials, molten polymers and adhesives are combined in-line to produce a component part.

In this aggressive and sticky environment, CHEMFAB release solutions are used as conveyor belts that carry the heavy load at high-speed and high temperatures.

The non-stick PTFE surface ensures that the final product – either organo sheet or décor material – releases perfectly from the belt. Defect free and smooth, CHEMFAB coated fabrics offer long lasting release and minimize the risk of unplanned downtime when residue from a previous batch requires a clean-up.

Products of Choice

CHEMFAB® Products of Choice

Product Reference	Typical Property	Description
CF010-2 X (EU & APAC)	10 mil	Hard wearing surface to withstand abrasive conditions
CF110 (EU & APAC)	10 mil	Standard products for basic requirements
CF110-2 TR (EU & APAC)	10 mil	Tear resistant product with excellent release and extra flexibility
CF210 (EU & APAC)	10 mil	Very smooth surface excellent release
CF210-2 AS (EU & APAC)	10 mil	Smooth surface product for process with anti-static requirements
CF214-1 AS X (EU & APAC)	14 mil	Smooth surface product for processes with anti-Static requirements
CF310 (EU & APAC)	10 mil	Standard products for basic requirements
CF9014 (EU & APAC)	4x4 mm open mesh	Open mesh material with controlled airflow for post processing drying
SP010-2 X (EU & APAC)	10 mil	Super smooth, longest lasting release
SRF110-2 TR (Americas)	10 mil	Possess excellent flexibility and crease resistance characteristics
SRF110-2 TR (EU & APAC)	10 mil	Possess excellent flexibility and crease resistance characteristics